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Our Custom Metal Fabrication Services

We operate a fully-equipped metal fabrication shop where we craft custom chimney caps, chase covers, shrouds, and specialty components. Our custom fabrication services ensure perfect-fitting, high-quality chimney protection systems tailored to your exact specifications. Unlike mass-produced alternatives, our custom-made items provide superior protection while enhancing your home's appearance.

Custom chimney caps in metal shop

Custom Chimney Caps

A high-quality chimney cap is your chimney's first line of defense against the elements. Our custom-fabricated caps provide superior protection compared to one-size-fits-all store-bought options.

Why Every Chimney Needs a Cap

Without a properly fitted chimney cap, your home is vulnerable to:

  • Water damage to the flue liner, damper, and interior masonry
  • Animal intrusion creating blockages and fire hazards
  • Downdrafts pushing smoke back into your home
  • Fire hazards from escaping embers and sparks
  • Debris buildup creating blockages

Types of Chimney Caps We Fabricate

  • Single-Flue Caps: Designed for chimneys with a single flue
  • Multi-Flue Caps: Cover multiple flue tiles while also protecting the crown
  • Top-Mounted Damper Caps: Combine the functions of a damper and a cap
  • Custom Copper Caps: Beautiful, long-lasting protection that develops a distinctive patina
  • Stainless Steel Caps: Durable, corrosion-resistant protection

All our caps include spark arrestor screens that prevent sparks from escaping while keeping animals out.

Learn More About Custom Chimney Caps

Custom Chase Covers

Chase covers are metal coverings designed specifically for factory-built (prefabricated) chimneys. Our custom-fabricated chase covers provide:

  • Perfect sealing of the chase top to prevent water infiltration
  • Superior protection from moisture damage
  • Long-lasting durability compared to stock models
  • Precise fit for your specific chimney dimensions

Signs You Need a New Chase Cover

  • Rust stains on the exterior of your chimney chase
  • Water leaking into your fireplace
  • Visible corrosion on your existing chase cover
  • Rust-colored water dripping from your ceiling near the chimney

Our chase covers are crafted from durable materials like stainless steel or copper, ensuring long-lasting protection against Western North Carolina's challenging weather conditions.

Learn More About Chase Cover Options
Decorative chimney shroud fabricated in copper

Decorative Chimney Shrouds

Chimney shrouds combine protection with aesthetic appeal. These decorative elements:

  • Enhance your home's architectural style
  • Conceal functional caps and covers
  • Provide all the protective benefits of standard caps
  • Create a distinctive design element for your roofline

We design and fabricate custom shrouds that complement your home's appearance while providing essential protection for your chimney system.

More About Chimney Shrouds

Browse Product Selection

We also sell a variety of quality chimney accessories:

  • Stainless Steel Chimney Caps – Pre-made options for standard chimneys
  • Flue Dampers – Control airflow in your chimney system
  • Stainless Steel Liner Systems – Complete chimney lining solutions
  • Spark Arresters – Prevent sparks from escaping your chimney

Service Areas: Asheville, Waynesville, Clyde, Hendersonville, Brevard, Bryson City, Cashiers, Highlands, Cherokee, Maggie Valley, Canton, and surrounding areas in Western North Carolina.

Check Out Our Products

Specialty Metal Components

In addition to standard chimney protection, our metal shop creates:

  • Custom Flashing: Precisely fitted flashing for complex roof-chimney intersections
  • Rain Pans: Specialized water diversion systems for masonry chimneys
  • Chimney Crickets/Saddles: Custom-fabricated water diversion structures
  • Heat Shields: Custom shields for reducing clearance requirements
  • Hearth Components: Decorative and functional fireplace elements
Request Custom Components

The Appalachian Chimney Service Fabrication Difference

Unlike many chimney services that install mass-produced caps, we:

  1. Custom Fabricate On-Site: Our metal shop allows us to create perfectly fitted components for any chimney configuration
  2. Use Premium Materials: We select high-quality, corrosion-resistant metals designed to withstand Western North Carolina's weather conditions
  3. Offer Material Options: Choose from galvanized steel, stainless steel, copper, or powder-coated finishes
  4. Provide Expert Installation: Our experienced technicians ensure proper fit and secure attachment
  5. Create Distinctive Designs: Custom options to match your home's architectural style
  6. Match Exact Measurements: No compromising with "close enough" stock sizes
  7. Perform On-Site Adjustments: We can modify components during installation for perfect fit

The Fabrication Process

  1. Initial Consultation: We discuss your needs, preferences, and budget
  2. Precise Measurements: We take detailed measurements of your chimney system
  3. Material Selection: We help you choose the appropriate metal type for your application
  4. Custom Fabrication: Our skilled metalworkers create your custom components
  5. Professional Installation: Expert placement and secure attachment
  6. Final Inspection: We verify proper fit and function before completion

Protect Your Chimney Investment

A small investment in quality custom-fabricated chimney components can prevent thousands of dollars in water damage repairs. Contact Appalachian Chimney Service to discuss the best protection options for your specific chimney system.

Request a Consultation

Browse Our Product Selection

We also sell a variety of quality chimney accessories to complement our custom fabrication services:

  • Stainless Steel Chimney Caps – Pre-made options for standard chimneys
  • Flue Dampers – Control airflow in your chimney system
  • Stainless Steel Liner Systems – Complete chimney lining solutions
  • Spark Arresters – Prevent sparks from escaping your chimney

Service Areas: Asheville, Waynesville, Clyde, Hendersonville, Brevard, Bryson City, Cashiers, Highlands, Cherokee, Maggie Valley, Canton, and surrounding areas in Western North Carolina.

Frequently Asked Questions About Custom Metal Fabrication

Q: Why choose custom-fabricated chimney caps over store-bought ones?
A: Custom-fabricated caps provide a perfect fit for your specific chimney dimensions, superior protection from water and animals, higher-quality materials, and longer lifespan. They can also be designed to complement your home's architectural style.
Q: What materials do you use for custom chimney components?
A: We primarily use stainless steel for its exceptional durability and corrosion resistance. We also offer copper for a distinctive appearance and premium look, and galvanized steel with powder coating for more budget-conscious options while still providing excellent protection.
Q: How long do custom-fabricated chimney caps and chase covers last?
A: Properly fabricated stainless steel components typically last 15-25 years or more, while copper can last several decades and develops a beautiful patina over time. This significantly outlasts mass-produced, lower-quality alternatives.
Q: Can you match my home's architectural style with custom components?
A: Absolutely. We can create decorative shrouds and caps that complement various architectural styles, from traditional to contemporary. Our custom approach allows for design flexibility not available with standard products.
Q: Do you provide a warranty on custom-fabricated items?
A: Yes, all our custom metal fabrications come with a workmanship warranty. The specific terms depend on the materials chosen and the application, which we'll discuss during your consultation.